MODEL KITS | ||
Revell-Monogram '69 Dodge Charger #2546 -or- Revell-Monogram Pro Modeler '69 Dodge Charger R/T #5937 (Make sure this is the re-issued version, as the first issue's body was designed incorrectly). NOTE: Kit #2546 does not contain the interior rollbar. You will have to create your own rollbar if this kit is used. | ||
Correct American
Racing Vector Rims from: AMT/Ertl Eckler Corvette #8053 -or- Older AMT kit #3102. Both kits are discontinued. Watch for kits on eBay or at retailers that sell discontinued kits. | ||
If the Eckler Corvette model cannot be found, wheels and tires from the AMT/Ertl General Lee kit will work, . They are slightly less accurate, but will look fine if detailed properly. | ||
SPRAY PAINT | ||
Wheel Preparation: Testors #1260 Dull Cote Primer: Testors #2937 Gray Primer Testors #1628 Competition Orange Tamiya #TS-46 Light Sand (excellent shade of tan) -or- Testors #1249 Flat Black (if preferred) Testors #1261 Gloss Cote | ||
BOTTLE PAINT | ||
Engine: Testors Model Master #2732 Chrysler Engine Red Turn Signals: Testors Model Master #2723 Turn Signal Amber Small Details: Testors #1124 Green Testors #1145 Gloss White Testors #1146 Silver Testors #1147 Gloss Black Testors #1149 Flat Black | ||
PAINT MARKERS | ||
Small
Parts: Testors #2546C Silver Testors #2547C Black Testors #2549C Flat Black | ||
CEMENT | ||
Testors Model Master #8872C Precision Cement For Plastic Models | ||
TOOLS | ||
-Exacto Knife w/#11
blade (sharp for trimming Bare Metal chrome foil) -Pocket or hobby knife for scraping and trimming small parts -Paint brushes for bottle paints -Round tip toothpics for painting small details | ||
CHROME | ||
-1 Sheet of Bare Metal brand Chrome Foil | ||
SANDPAPER | ||
-1 sheet of 240-grit
sandpaper -1 sheet of 600-grit sandpaper | ||
PUSHBAR MATERIALS | ||
-1 sheet of .020"
Evergreen brand Styrene -1 package of 3/32" Styrene Tubing -1 pushbar template from the January 2002 Scale Auto Magazine (right click here, and click on "save target as" to download the template) (Click here for pushbar instructions) | ||
MISC. | ||
-Black electrical tape (for use as rollbar "padding"). I used tape
that was 11/16" wide. -White epoxy putty for plastic models (optional; for filling side markers). -1/8" diameter solid aluminum rod, at least 6" long (for rollbar, if using kit #2546). -Silicone adhesive (for securing rollbar, if using kit #2546). |
NOTE: THE MAJORITY OF THE MODEL IS BUILT
ACCORDING TO THE KIT INSTRUCTIONS, BUT READ ALL OF THE FOLLOWING
MODIFICATIONS BEFORE
BEGINNING! |
1. |
Spray
vector rims with Dull Cote. Let dry thoroughly. |
2. |
Using a toothpick, carefully paint the areas in between the spokes
flat black, as well as the wheel centers. Take lots of time to avoid a
sloppy job. |
3. |
When assembling the wheels, use the wheel backs and tires provided
with the Eckler Corvette kit. Paint the inside of the wheel backs black,
as they show through the slots in the rim. |
1. |
Sand the wheel well
chrome smooth. I used the edge of a pocket knife blade to scrape the main
excess, then finished with 600-grit sandpaper. |
2. |
Sand the roof texture smooth, beginning with 240-grit and finishing
with 600-grit sandpaper. I began the process by carefully scraping the
"seams" with the edge of a pocket knife to flatten them. |
3. |
OPTIONAL: Use white epoxy putty for plastic models to fill in side marker lights on fenders. Also fill back-up light holes in rear valance. Sand filled areas smooth. |
4. |
Apply a coat of gray
primer to the Body, Hood, Radiator Core Support (part No. 35), Header
Panel (part No. 5), Front Valance (part No. 3) and Rear Panel &
Valance (part No. 4). After drying, sand any necessary areas again. Apply a second light coat of primer. |
5. |
Apply two coats of
Competition Orange, letting the paint dry thoroughly between coats. If
necessary, after the first coat, go over the body VERY lightly with
600-grit paper to even out any "orange peel." Also spray the Radiator Core
Support (part No. 35), Header Panel (part No. 5), Front Valance (part No.
3) and Rear Panel & Valance (part No. 4) Competition Orange. |
6. |
To detail the
taillight panel, paint above the bumper line flat black. When dry, paint
the chrome strip along the top edge silver. |
7. |
After all paint is
dry, spray Testors Gloss Cote on body, hood, front valance and rear panel.
Gloss Cote over the flat black on the rear panel will give it a "satin"
look. |
8. |
When paint has dried
completely, apply Bare Metal chrome foil to the trim areas. Follow the
directions on the package. With some patience, it produces impressive
results. |
9. |
Paint underside of
roof to match interior color, and paint the underside of the hood and
front inner fenders gloss black. Paint both sides of the inner fenders
(the "under-hood" side and the outside, as seen when looking into the
wheel well. |
10. |
Carefully cut the
"walrus teeth" off from either side of the front license plate holder on
the front bumper/grille (part No. 7). Smooth out the area where they were
cut, and paint the scars silver (or cover with Bare Metal
foil). To paint grille inserts flat black, first I masked the edges with scotch tape, so the paint marker would only touch the proper parts (see figure a). Paint should cover the entire grille surface, including the "cracks" around the edges (see figure b). Optional: Before paint dries, use a toothpick to clean paint off of grille trim and Charger emblem (see figure c). ASSEMBLY NOTE: When attaching front bumper to body later, the bumper should be pushed back into the opening until no chrome can be seen from the side of the car (except for the side of the bumper) (see figure d). Photos on the model box (kit #2546) are incorrect. Figure a: Figure b: Figure c: Figure d: |
1. |
Trace two side pieces
from template (right-click here and "save target as"
to download) onto sheet of styrene and carefully cut them out. |
2. |
Cut two
pieces of styrene tubing to length indicated on template and glue them to
one side piece using the circles on the template as a guide. Make sure
tubing is perpendicular to the side piece (to avoid a crooked
assembly). |
3. |
When glue is
completely cured, glue the other side piece to the ends of the tubing,
making sure assembly is straight. |
4. |
Cut two notches in the
bottom of the Radiator Core Support (part No. 35). The notches should be
about 3/16" long and about 1/16" wide (see figure e). This will
provide clearance for the pushbar when mounting it to the frame later (see
figure f). Figure e: Figure f: |
1. |
Grind the top of the
carburetor (part No. 44) and the underside of the air cleaner (part No.
61) to provide hood clearance (engine may be slightly too tall if this is
not done). |
2. |
Paint air cleaner silver or black, depending on preference (silver
was most often used on the show), "Magnum" decal also optional.
|
1. |
Interior
note: Part No. 86 (Interior Brace) does not need to be installed
on this model. It serves no purpose. Spray all interior pieces (floor, console, dashboard top, dashboard, steering wheel, steering column, seats, seat backs, headrests and door panels) light sand. (Flat black is also an option, but tan is the "official" General Lee interior color). When dry, spray seats, dashboard, console, door panels, steering wheel and steering column with gloss cote for a vinyl appearance. |
2. |
Apply decals
8 & 9 (speedometer & tachometer) according to instructions. Paint
black and silver details on instrument panel. Use Bare Metal foil on
chrome trim along door panels and trim around armrests. Paint window
cranks, steering wheel sections, console tray and other details silver,
using a toothpick. |
1. |
Method
1: Trim the fire extinguisher from the rollbar included with the
Pro Modeler Charger kit. Paint rollbar flat black. Method 2: Bend a piece of 1/8" diameter solid aluminum rod (available at hobby stores) into shape, according to rollbar template below. Cut a plastic section off one of the part "trees" (they are approximately the same diameter as the aluminum rod) to make a diagonal brace. Fasten brace using silicone adhesive. Rollbar Template |
2. |
Trim a piece of black electrical tape to about 1/2" wide and apply it to the driver's side of the rollbar, about 1/4" from the top. Roll tape tightly around the bar 2 or 3 times to simulate leather padding. Repeat for the passenger side, applying tape just below where the cross brace attaches. Roll a third, full-width (11/16") piece around the cross brace, off-center toward passenger side (see rollbar template above). |
3. |
Attach
firewall, console, rear seat and door panels to interior floor, per kit
instructions, but do not install front seats. |
The following steps need to be done to achieve the proper stance that is legendary with the General Lee. | |
1. |
Trim the pegs off the front spindles (parts No. 69 & 70) and the rear axle housing (part No. 73), leaving the large, flat areas. Wheel backs from the Eckler Corvette will glue directly to the flat areas of the spindles and rear axle. |
2. |
Build front suspension as per kit instructions, BEFORE PAINTING suspension parts or chassis. Pieces will fit much easier, and this will eliminate having to scrape areas to be cemented. Cover the flat areas of the spindles (where the wheels will be glued) with a piece of tape. After painting the chassis/front suspension assembly, the tape can be removed to expose an unpainted gluing surface. |
3. |
Build rear
suspension as per kit instructions, but first, it's a good idea to fix a
flaw in the model kit: |
4. |
When
cementing wheels to the front spindles and rear axle, place model on its
side. Scrape plating from wheel backs, where they will contact the
spindle/axle. Apply cement generously to wheel back, and work glue repeatedly
with the edge of a toothpick until it becomes slightly tacky. Place wheel
in position, keeping top of rear wheel barely visible below wheel well,
and top of front wheel just hidden above wheel well (see photo below for
correct stance). Make sure wheels are centered from front to back in wheel
wells. After one side is completely cured, turn model over and repeat for
other side. |
1. |
Decals For much more accurate, authentic-looking decals, order the "01"s, Confederate Flag, Roof Lettering and Rear License Plate decals from www.buildagenerallee.com. Specify which decals you would like (i.e. Flag, 01s, Rear License Plate). The flag is available in royal blue and navy blue (earlier episode version). For the "General Lee" roof lettering, I designed the decal on Photoshop with the proper size and font, and took my design to my local sign shop. They printed the design on clear decals. |
2. |
For the front
Confederate Flag license plate decal, I downloaded a picture of the flag
from the internet and re-sized it to measure roughly 1/2" wide by 1/4"
tall. I printed it on adhesive label paper and covered it with a clear
laminating sheet. You can then just cut, peel and stick the decal to the
front license plate. |
3. |
Optional: If you are building a replica of the "first episode" Georgia General Lee, that car had a "crossed flags" decal behind the rear window. You can specify this in your order to www.buildagenerallee.com, and they will include one. |